Skin-Feel UV Coating Lines: Ushering in a New Trend in Coating
Introduce the popular trend of skin-feel UV coating in industries such as home furnishings, and lead to the discussion on its process flow and highlights.
A Deep Dive into the Process Flow
Loading Stage: A Precise Start
Describe the process of clamping semi-finished workpieces onto fixtures and conveying them to the corresponding production areas via a transmission chain. Emphasize the importance of precise conveyance for subsequent processes.
Dust Removal Step: Purification First
Explain the operation of using electrostatic dust removal devices to blow off static electricity and dust from the workpiece surface with high-pressure air. Illustrate the impact of a clean surface on coating quality.
Primer Coating Process: Laying the Foundation
Explain the process where spray guns uniformly spray paint in the spray booth during primer coating. Highlight the requirements for the primer to be even, smooth, and free of impurities, as well as its role.
Baking Stage: Initial Setting
Introduce the operation of baking the workpiece at approximately 70°C for 2 minutes to harden it after primer spraying. Explain the significance of baking for curing the primer.
Topcoat Process: Meticulous Refinement
Note that topcoat application is similar to primer spraying but has higher requirements for dust control in the spray booth. After spraying, the workpiece needs to be baked at 70°C for more than 5 minutes. Emphasize the key role of the topcoat in achieving the final effect.
Highlights Unveiled
3D Skin Feel, Ultra-Matte and Smooth
Describe the delicate, smooth texture similar to a baby’s skin and the ultra-matte finish it delivers. Compare it with the effect of ordinary coatings to highlight its unique advantages.
Uniform Paint Film, Rich Color
Explain its ability to coat multiple surfaces of 3D or irregular workpieces simultaneously, ensuring an even, smooth paint film and consistent, vibrant color.
Reduced Waste, Cost Savings
Illustrate the advantage of an independently developed multi-layer paint recycling system, which enables a paint utilization rate of over 95% and can save up to 30% on paint costs annually.
Intelligent Control, Easy Operation
Introduce intelligent features such as four-level control (single-machine, centralized, remote, and cloud), integration with MES/ERP systems, customizable formulas, and automatic emergency fault handling.
High-Quality Components, Stable and Reliable
Explain that the equipment frame undergoes multiple anti-rust treatments, core components are sourced from imported brands, and the equipment has a service life of over 20 years with stable operation.
A Wide Range of Applications
List specific application cases of skin-feel UV coating lines in fields such as panel furniture, solid wood doors, cabinet doors, handicrafts, and decorative panels to demonstrate its broad applicability.
Future Outlook
Summarize the advantages and value of skin-feel UV coating lines, and provide a reasonable outlook on their future development in terms of technological innovation and market expansion.
